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TPC Trainco
presents
Total Productive Maintenance (TPM) & 5S On-Site Training
A 2-Day seminar designed to help you Reduce Breakdowns, Stoppages and Lower your Costs!
Course Description/Agenda
Purpose of Seminar:
TPM focuses on getting managers, maintenance personnel and equipment
users all working together to prevent equipment problems and reduce
expenditures. By giving ownership and responsibility of equipment and
processes to the right employees, equipment breakdowns are reduced. 5S
provides a systematic approach to setting standards and visual guides
for preventing breakdowns and making your equipment run smoothly.
By the end of this seminar, students will be able to go back to their
facility and immediately apply what they learned to help keep their
equipment up an running. Training like this never costs – it pays!
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Course Objectives:
- Understand How and Why Equipment Fails
- Identify Causes and Types of Equipment Failures
- Use Root Cause Identification Tools
- Measure Overall Equipment Effectiveness (OEE)
- Implement 5S
- Build an Effective Maintenance Team
- Create a Tracking and Checklist Program
- Utilize Visual Guides
- How to Communicate TPM through the whole Facility
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What you will learn:
- Understand How and Why Equipment Fails
- Identify Causes and Types of Equipment Failures
- Use Root Cause Identification Tools
- Measure Overall Equipment Effectiveness (OEE)
- Implement 5S
- Build an Effective Maintenance Team
- Create a Tracking and Checklist Program
- Utilize Visual Guides
- How to Communicate TPM through the whole Facility
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Who should take this course:
This seminar is a must for anyone who is involved with maintenance at
industrial plants, utilities or commercial and private building
facilities. Attendees come from a wide variety of industries,
skill-levels, company sizes, and job titles, so if you’re not sure
you’ll fit in or will benefit from the class, don’t worry – you will –
as long as your job involves maintenance!
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What you will take home:
- American Trainco Seminar Manual - detailing all presentation
material covered n the class
- Personalized Training Certificate with 1.4 American Trainco
Continuing Education Units for attending this two-day seminar,
approved by the Maintenance Training Association of the Americas
- All the information you need from asking our instructors
specific questions about your own equipment or facility
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Course Outline / Agenda:
I. WORKPLACE ORGANIZATION USING 5S
-Sort
-Set in Order
-Shine
-Standardize
-Sustain
II. CREATING A MAINTENANCE TEAM
-Operator involvement
-Maintenance Personnel Involvement
-Management involvement
III.“FIVE WHY” TOOL TO FERRET OUT ROOT CAUSES
IV. TYPES OF EQUIPMENT FAILURES
V.CAUSES OF EQUIPMENT FAILURES
VI.WHEN AND HOW TO REPORT PROBLEMS
VII.CLEANING AND INSPECTION
VIII.CONTINUOUS IMPROVEMENT OF EQUIPMENT
-Measuring Overall Equipment Effectiveness (OEE)
-How measurement develops proper focus for maintenance
-Six big losses resulting from inadequate maintenance
-Calculating OEE
IX.KEY ELEMENTS OF PREVENTIVE MAINTENANCE
X.TRACKING PREVENTIVE MAINTENANCE
XI.BUILDING EFFECTIVE CHECKLISTS
XII. KEY ELEMENTS OF PREDICTIVE MAINTENANCE
XIII,TEAM WORK
-Operator’s Role
-Maintainer’s Role
-Management’s Role
XIV.HOW VISUAL CONTROLS ASSIST TOTAL PRODUCTIVE MAINTENANCE
XV.COMMUNICATING THE TPM MENTALITY TO EVERYONE IN THE FACILITY
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About our Instructors:
"Real World Training...for Real World Needs" is not just our
slogan, but also our mission statement. At American Trainco, we approach
our students as if they were our own employees. We instruct them and
guide them in practical knowledge that allows them to immediately go
back to their workplace and apply what they have learned. Our
instructors are seasoned veterans with years of real world experience,
and the students who attend our seminars often get more from a single
week of training than an entire year of reading textbooks or watching
videos. How do we know? They tell us.
Anyone can teach theory, but there simply is no substitute for
experience. What sets American Trainco apart is our ability to
communicate that experience into the brains of our students. As one
attendee told us at the end of his two-day training course, "I think I
can go back to work now and teach the veterans a thing or two."
Mission Accomplished.
All American Trainco instructors are required to have a formal education
and real world work experience. They need to be leaders in their
field. We don't hire field people without teaching experience, and we
don't hire teachers without field experience. They must have both. And
since attendees critique the instructor at the end of each class, a
positive and enjoyable learning experience is virtually guaranteed.
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On-Site Training
Seminar
